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Overview

Preform the INS sheet and trim the unnecessary parts then insert into mold for molding.

Feature of our Film Insert Molding

This method is most suitable for decorating complex shapes with deep edge. The product is with stability and high durability technology. By this Film Insert Molding process, vivid designs and textures can be achieved. We are confident that we can provide you with the highest level of Film Insert Molding process production services.

The application of Film Insert Molding

The surface decoration produced by this technical method is often used in interior and exterior of automobiles and motorbikes, smart appliances. In the above-mentioned industries, we have many long-term partners, especially in the automotive interior industry and consumer electronics companies.

the demo of Film Insert Molding skill application for car interior decoration

Glossy

Matte

FAQ
Q1. What is INS?

INS is the abbreviation of INSer molding. 

This technique thermoformed INS plastic sheet trimmed the sheet by the shape, then insert the formed sheet into mold cavity for injection. 

Sentien provides the printed INS sheet.

Q2. What equipment does INS technique require?

INS technique including forming, trimming and injection procedures which means above three corresponding equipment are required. 

If you have any inquiry of equipment, please contact us.


Q3. What kind of product is suitable for INS technique?

For products with deep edge decoration, such as automobile and motorcycle interior and exterior decorations, appliances, luggage, electronic products, etc., are suitable for INS technique.

If you would like further discussion and evaluation, please send mail and we will provide professional suggestions.


 

Q4. How deep can INS decorate?

We will evaluate the product according to the corner angle, depth, and thickness.

If you are not sure whether it is applicable, feel free to provide the drawings, and we will do the evaluation of your product appearance.


Q5. What kind of material is suitable for INS film?

INS film can be applied on ABS or PC+ABS.

Q6. What is the thickness of INS film?

The thickness of INS film is around 475-500 mm. Don’t forget to preserve the gap while tooling design.

Q7. What is the maximum width can INS film make?

Maximum width is 650mmif you have other size requestion please contact us.

Q8. Is there any printing limit on printing INS film?

All those effect that can be used on gravure printing can be reach on INS film, no matter light transmission, pearl, or metallic ink.

Q9. Does INS film have public version pattern?

Sentien has CMF team with great design ability, but customer designed patterns are also welcome.

Q10. What is the price of INS film?

Price is based on size of the film area. Feel free to send us your product size for quotation.

Q11. INS film will be shipped in roll or in sheet?

Films will be shipped in rolls, customer can cut the length they need with resiliency.

Q12. Does INS need post procedure after injection?

No, INS doesn’t need post procedure after injection.